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Home - Process Chart

Process ChartJans Overseas

Jans Overseas follows the best process for producing the copper and copper alloy products and Brass products. The process includes :
  • Melting
  • Hot Rolling
  • Pre Heating For Billits
  • Billet Scalping
  • Acid Washing
  • Drawing
  • Anniling Furnace
  • Strighting Machine
  • Cutting
  • Packaging
  • Chemical Testing
  • Physical Testing


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Technical SpecificatiosJans Overseas

Chemical Composition of Copper


Material Normal Composition Nearest Relevant Composition Specification
BS:2870 ISO JIS
Electrolytic Tough Pitch H.C. Copper 99.92% Min. Cu C 101 Cu ETP 1337 H 3100
C 2100
Phosphorous Deoxidized Copper (DONA) 99.90% Min. Cu P.0.0134-0.05 C 106 Cu DHP 1337 H 3100 C 1220

SPECIFICATIONS

Material Tensile temper strength elongation N/mm% on 50 mm Vickers Hardness Complies with or falls within ISO JIS
  'O' 210 Min 35 Min 55 Max
Electrolytic Tough M 210 Min 35 Min 65 Min Cu ETP H 3100
Pitch H.C. Copper ½H 240 Min 10 Min 70 to 95 ISO : 1337 C 1100
H 290 Min 90 Min
'O' 210 Min 35 Min 55 Max
Phosphorous M 210 Min 35 Min 65 Min Cu DHP H 3100
Deoxidised Copper ½H 240 Min 10 Min 70 to 95 ISO : 1337 C 1220
H 290 Min 90 Min
  • 'O' : Annealed Condition
  • M : 1/4 Hard
  • 1/2 : Half Hard
  • H : Full Hard
  • * : Electrical conductivity at 20°. Cel(% IACS) - 100-101 (For Cu ETP 'O' temper)

Chemical Composition of Brass


Constituent Alloys Designation percent
CuZn30 CuZn37
Copper 68.5 to 71.0 62.0 to 65.0
Lead, max 0.05 0.30
Iron, max 0.05 0.10
Total impurities, max 0.03 0.60
Zink Reminder Reminder
*In case the material is required for hot lead may be restricted to 0.015 percent. Max

Constituent Alloys Designation percent
(1) (2) (3) (4)
Copper 56.0-59.0 60.0-63.0 60.0-63.0
Lead 2.0-3.5 2.5-3.7 0.5-1.5
Iron,max 0.35 0.35 0.2
Total other impurities (Excluding iron),max reminder reminder reminder

Devoted for Customer Satisfaction
Material Temper Tensile Strength N/mm Elongation
% on 50 MM
Vickers Hardness Complies with or falls within ISO JIS
95/5 Cap Copper 'O'
75 Max
95 Max
ISO 426/1
Cu Zn 10
H 3100
C 2100
  245 Min 35 Min 110 Min ISO 426/1 H 3100
90/10 1/2H Metal H 'O'
1/2H
H
310 Min
350 Min
7 Min
3 Min
75 Max
95 Min
110 Min
Cu Zn 15
ISO 426/1
Cu Zn 20
C 2200
H 3100
C 2300
85/15 Guilding Metal 'O'
1/2H
H
245 Min
325 Min
370 Min
35 Min
7 Min
3 Min
80 Max
95 Min
120 Min
80Max
ISO 426/1
Cu Zn 20
ISO 426/1
Cu Zn 30
H 3100
C 2400
H 3100
C 2600
80/20 Brass 'O'
1/2H
1/4H
265 Min
340 Min
400 Min
40 Min
10 Min
5 Min
80 Max
95 Min
120 Min
ISO 426/1
Cu Zn 20
H 3100
C 2400
70/30 (Cartridge Brass) 'O'
1/2H
H
280 Min
325 Min
350 Min
415 Min
50 Min
35 Min
20 Min
5 Min
80 Max
75 Max
100 Min
125 Min
ISO 426/1
Cu Zn 30
H 3100
C 2600
65/35 Brass
(2 and 1 Brass)
'O'
1/4H
1/2H
H
280 Min
340 Min
385 Min
460 Min
525 Min
45 Min
35 Min
20 Min
5 Min
80 Max
75 Max
110 Min
135 Min
165 Min
63/37 Brass
(Brass Metal)
'O'
1/4H
1/2H
H
280 Min
340 Min
485 Min
460 Min
525 Min
40 Min
30 Min
15 Min
5 Min

  • 'O' : Annealed Condition
  • 1/4H : Quarter Hard
  • 1/2 : Half Hard
  • H : Hard
  • EH : Extra Hard




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